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Industrial Mixing Solution for Your Project
- Suitable for all your kinds materials.
- ISO/CE Certification
- Cost-effective and versatile
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Your No.1 Ribbon Blender Manufacturer in China
Fier Ribbon mixer is widely used in the mixing of powder such as dry mortar, putty powder, dry powder, medicine, food, chemical industry, feed, ceramic, refractory, and so on
- All FIER ribbon blender machine stringently comply with international standards, can be customized according to the actual needs so you can count on the outstanding and cost-effective mixing machine
FIER Ribbon Blender Manufacturing Capacity to Boom Your Business
Ribbon Blender Assembling
After rigorous testing, the assembly takes shape
Ribbon Blender Welding
Professional welding workers, carefully welding each one ribbon plate
Ribbon Blender Bending
+/- 0.5mm bending precision, smooth surface without bending marks.
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Ribbon Blender Shipping to Sri Lank
Questions You May Ask About Our Ribbon Blender
*We can supply you with inquiry and consultation support.
*We support sample testing
*Welcome to visit our factory
After-service of Ribbon blender /Ribbon mixer machine
*We train you on how to install the machine, how to use the machine. *We can send engineers to your place to repair the machinery overseas.
FIER: Your Leading Ribbon Blender Machine Supplier
Fier Ribbon mixer is a new type of high-efficiency mixing equipment.
It widely used in the mixing of powder such as dry mortar, putty powder, dry powder, medicine, food, chemical industry, feed, ceramic, refractory, and so on.
Also suitable for your different kinds of materials. Such as food and ingredients mixing, spice mixing, cocoa powder mixing, and so on.
Of course, we will give you the best ribbon blender price and we can design your ribbon blender size as your requirement.
we can also supply you with the packing machine, crushing machine as your requirement. Such as dry mortar mixing plant with packing machine
Ribbon mixing machine
Fier Ribbon blender advantages and disadvantages
- High yield, faster-mixing speed, material overall movement, the average mixing time for a batch is 2-3 minutes.
- Low maintenance, long service life.
- The mixing quality is good, the mixing material has no dead Angle, the uniformity is high.
- Small floor area, automatic feeding device, improve work efficiency.
- Wide range of applications, U/O housing structure, smooth operation, low noise.
- Material conveyors are easy to transport, using screw conveyors.
As a leading manufacturer of Industrial Mixing machines, Fier Machinery can provide you with the best horizontal ribbon mixer for your needs.
ribbon mixer supplier-FIER
Fier Ribbon blender vs Paddle blender, plow blender manufacturer in China
Fier Machinery has the Ribbon blender, paddle blender, they all can call plow blender.
1, Ribbon mixer is compared to the current use of more mixing mode, horizontal putty powder mixer generally adopts the horizontal cylinder with ribbon mixing mode.
- Simple structure,.
- easy to operate,
- high output,
- more suitable for small and medium-sized enterprises of the initial investment scale.
2. The paddle mixer adopts the paddle mixer blade, and the common one is a dual-shaft paddle weightless mixer.
- The rotation speed of the paddle mixer is generally 20-150r/min, and the circumferential speed of the blade is about 3m/s.
- The diameter of the blade is 1/2 — 3/4 of the diameter of the container, and the width is generally l/l0 — 1/6 of its length.
- The rotating speed of the paddle mixer is slow, the radial speed of the liquid flow is large, and the axial speed is low.
Stainless Steel Raw Material
The Ultimate FAQ Guide to Ribbon Blender
Are you trying to purchase a mixing machine, and you don’t know where to start? Or maybe you want to learn more about the quality and services a ribbon mixer machine offers?
With a lot of manufacturers out there, are you confused about how you can choose a ribbon blender manufacturer?
Well, don’t worry; we have you covered! In this guide, we have compiled everything that you need to know about a ribbon mixer. This guide will help you reduce budget costs and assist you in avoiding any pitfalls you might encounter.
Let’s kick a few basics out of the way.
Industrial ribbon mixer
- What is a ribbon blender?
- How does a ribbon blender work?
- What is a ribbon blender’s working principle?
- What are some of the blender types out there?
- What is a ribbon blender used for?
- How do you calculate blender capacity?
- How do you clean a ribbon blender?
- What are some of the things to consider when purchasing a ribbon blender?
- What are the advantages of ribbon blenders?
- What are the disadvantages of ribbon blenders?
What is a ribbon blender?
A ribbon blender falls under the broad category of industrial blenders or industrial mixers. As the name suggests, the equipment is used to mix and blend different ingredients and materials evenly.
The equipment is common since it is capable of evenly blending materials without getting damaged or damaging the products. The machine can last for long, and it is commonly used by companies that make chemicals, in the food industry, by companies that manufacture medicine, in mineral treatment industrial plants, and in the plastic industry.
The blenders are commonly used due to their cost-effective nature and the ability to withstand various temperatures and pressure levels. Also, they have some internal heating systems – the external heating systems are not so in common.
ribbon blender diagram
How does a ribbon blender work?
All you need to do is load your material from the vessel’s top via the mounted feeding devices. Make sure it fills to about 40 to 70 percent of your container’s total volume. For a pneumatic mixer, the motor turns the shaft to work.
During the blending, the inner ribbons will move your material from the center towards the ends. In contrast, the outer ribbons will move the material from the ends towards the center.
In this process, your material will float in a state of weightlessness regardless of its shape, size, and density. In turn, there will be a full range of continuous circulation, and that way, you will get the mixing effect you are looking for.
Once your material is blended, it will be discharged through a discharge valve found at the trough’s bottom.
ribbon blender diagram
Meanwhile, 9K enclosures are able to withstand pressurized jets of hot water.
There can be a zero marked, which means no protection.
There can also be an “X” mark, which usually means that any number can be put there.
There can be other lettered markings as well.
What is a ribbon blender’s working principle?
A ribbon blender is made up of a trough (horizontal and U-shaped) and a ribbon agitator. The agitator is comprised of some outer and other inner helical agitators.
The inner ribbon is responsible for moving your materials in one direction, and the outer one will move the materials in the opposite direction.
Ribbon mixers operate on two mixing principles. The two principles are diffusion and convection.
ribbon blender drawing
What are some of the blender types out there?
There are different ribbon blenders out there you can go for. Here are some of the top blender types.
The first type is the ‘random’ style blenders. Some of the examples of random-style blenders are double cone blenders, tote (bin) blenders, and Twin-shell (V blenders). The random blenders are also known as open-shell blenders.
Random blenders usually mix ingredients flowing through your blender’s tumbling action.
Other types are the ribbon and paddle ribbon mixers. These types of blenders are ideal for mixing powders gently and slowly.
High shear mixers are commonly used for immiscible ingredients and don’t generally form a homogenous blend. The mixer works by moving one ingredient into another continuous ingredient. The ingredients can be gases, liquids, or even solids.
Once in the mixer, your ingredients will be moved by the impeller or rotor across some other stators or rotors, producing a mechanical force known as shear that will force your materials to blend.
Plow-style mixers are some of the high shear mixers you can use to come up with granules or reduce particle sizes.
These are just a few common blender types; there are more others that you can use for powder blending purposes, such as single and double-arm mixers, Nauta-style mixers, planetary mixers, etc.
What is a ribbon blender used for?
First and foremost, you can use a ribbon blender to mix and blend cosmetic powders in different industries.
In addition, you can also use it to lubricate dry granules on a large scale. In the same way, you can use it to dry blend capsules and free-flowing powders.
Most ribbons are ideal for mixing light pastes and most solids – the action of outer as well as the inner ribbons ensure economical and efficient blending.
Most process industries use blenders such as pigments, bake mixes, plastic powders, animal feeds, food, sugar blends, spices, vitamins, fertilizers, prill, nutraceuticals, catalysts, resins, protein powders, pharmaceuticals, Instant Drink Mix, cosmetics, ceramics, etc.
Other uses include:
- Drying, heating, and cooling of materials
- Capsule formulations dry blending
- Dry solids blending (large volumes)
- Producing formulations – coating solid particles using small amounts of liquids
- Wet and dry powder phase mixing
- Large quantity lubrication of dry granules
- Mixing of cosmetic powders, chemicals, and bulk drugs
How do you calculate blender capacity?
Typically ribbon blenders are volumetric, and therefore, their capacity is measured in volume capacity, say, cubic feet.
Your blender’s capacity will be 50% of the blender’s total volume as a thumb rule. For instance, if the volume of your blender is 2ft3, the working capacity will be 1ft3.
The most important thing to note is that if your ribbon mixing machine is too empty or too full, the high chances are that your powders might not flow or blend well. Ensure that you fill your ingredients between 35 to 65% of your blender’s overall capacity for effectiveness.
While industrial mixing machines are measured in volume, the ingredients such as powders are measured in terms of density. The most common measurements include pounds per cubic foot and (lbs/ft3) and grams per cubic centimeter (g/cm3).
The ideal blender size for you will be the one with a working capacity within the best range for a uniform blend.
How do you clean a ribbon blender?
Most individuals consider ribbon blender cleaning a challenging task, but it doesn’t have to be that way. Some of the reasons why cleaning an industrial blender are regarded as a daunting task is because of the materials that you mix in the ribbon mixer as well as your tank construction.
To clean your ribbon mixer, you need a cleaning machine such as the Alfa Laval blender cleaner. Such cleaners offer high-impact spray cleaning. They are designed to scour your entire tank while reducing wash fluid usage and operating time.
During the cleaning, make sure that you don’t run the ribbon – however, you can jog them just in case you need to dislodge some stubborn residues.
A cleaning machine such as the Alfa Laval GJ9 is excellent and offers a quick and effective clean. The blender cleaner is ideal in chemical, plastic, fertilizer, pharmaceutical, food, cosmetic, and pigment industries…it’s the perfect cleaning solution.
Besides, the blender is durable, compact, and easy to maintain. It will clean the most stubborn residues in a blender within 4-12 minutes.
What are some of the things to consider when purchasing a ribbon blender?
Apart from a fast and reliable blender, what other things should you consider when purchasing a ribbon blender?
The first thing should be the size and the volume of a mixing machine. Your blender’s size and volume will determine the number of ingredients you can be able to load into your blender.
For a long-term machine, go for a ribbon mixer with a significant volume product. On the other hand, if you are looking for optimized results, consider a small volume blender.
The other thing to keep in mind is the mixing time. Choose a blender that will take less time and produce some efficient and great results.
Ease of cleaning should also be another factor. A blender with multiple moving parts will result in the loss of your product. Such a blender will leave some residue even after cleaning.
Go for a blender with an automatic cleaning operation…a blender that won’t leave too much residue. It should at least remove the more significant part of your material.
Finally, the ribbon blender material. A blender can either be ferrous or non-ferrous. The choice of the material will mainly depend on the ingredients you will be dealing with.
What are the advantages of ribbon blenders?
First of all, ribbon blenders are easy to operate and maintain. They are very much stable, flexible, reliable, and safe.
Blenders are low-vibrating equipment – they will produce minimal noise. They also protect the motor and the blender in general from damage just in case you overload them.
In the case of your blender, the working liquid will not spatter.
What are the disadvantages of ribbon blenders?
Typically, your hydraulic coupler doesn’t come with an inverter making it challenging to adjust to the ribbon blender’s rotating speed adequately.
The blender consumes a considerable amount of power, and it is hard to click the blender when in use.